Duplex Steel Welded Tube

Austenitic / Duplex Steel / Nickel Alloy / Cobalt Alloy

High strength ASTM A789 S31803 duplex welded tube for oil and gas industry

ASTM A789 S31803 is a duplex stainless steel material with 50% austenite and 50% ferrite structure, combining the advantages of both.

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High strength ASTM A789 S31803 duplex welded tube for oil and gas industry

Parameter Table:

Specifications of Stainless Steel Welded Tube

Grade

Standard

Outside Diameter

6-25mm

S31803/2205
S32750/2507
S32760
...

ASTM-A789
......

Wall Thickness

0.5-3mm

Length

≤12m

Surface

Annealed Pickled/ Bright Annealed/ Polished

Inspection

Appearance/Size/PMI Inspection
NDT:100%X-Ray/ET/UT/HT...
Mechanical Testing
Third Party Inspection

Certificates

ISO/PED/AD2000/TS

Package

End protection/ Woven bags/ Wooden cases

s31803 welded tube.png 

ASTM A789 S31803 welded tube:

ASTM A789 S31803 is a duplex stainless steel material with 50% austenite and 50% ferrite structure, combining the advantages of both. Its mechanical strength is higher than that of ordinary austenitic stainless steel, and its tensile strength and yield strength are excellent. This material shows excellent corrosion resistance in a variety of corrosive environments, especially pitting corrosion, crevice corrosion and stress corrosion cracking caused by chlorides. In addition, S31803 also has good wear resistance, fatigue resistance and good welding performance. It is a high-performance material with stable structure and long service life.

 

ASTM A789 S31803 welded pipe is widely used in oil and gas, marine engineering, chemical processing, pulp and papermaking, desalination equipment, heat exchangers, boiler systems and other fields due to its excellent comprehensive performance. It is particularly suitable for fluid transportation and structural support in highly corrosive environments, such as desalination pipelines, oil and gas transportation systems and chemical equipment that are subjected to pressure and corrosion. This material has become an ideal choice to replace traditional stainless steel materials due to its high cost performance and reliability.

 

Chemical composition:

UNS Designation

C

Si

Mn

P

S

Cr

Ni

Mo

N

Cu

max

max

max

max

max

S31803

0.03

1

2

0.03

0.02

21.0 - 23.0

4.5 - 6.5

2.5 - 3.5

0.08 - 0.20

-

2205

S32205

0.03

1

2

0.03

0.02

22.0 - 23.0

4.5 - 6.5

3.0 - 3.5

0.14 - 0.20

-

S32750

0.03

0.8

1.2

0.035

0.02

24.0 - 26.0

6.0 - 8.0

3.0 - 5.0

0.24 - 0.32

0.5 max

2507

S32760

0.05

1

1

0.03

0.01

24.0 - 26.0

6.0 - 8.0

3.0 - 4.0

0.20 - 0.30

0.50 -1.00

 

Physical properties:

Steel grade

Physical Property

Y.S

T.S

EL.

HRB

S31803

≥450

≥620

≥25

-

S32205/2205

≥450

≥620

≥25

-

S32750/2507

≥550

≥800

≥15

≤32

S32760

≥550

≥750

≥45

≤29

 

Quality control method:

Secondary inspection of raw materials

The raw materials used by MTSCO are all from well-known Chinese steel mills, such as Baosteel, Qingshan, TISCO, Dongfang Special Steel, etc., to ensure reliable quality. Each batch of raw materials must provide a material certificate (MTC) and PMI (spectral analysis) report. After the raw materials arrive at the factory, we will also conduct a secondary PMI test to ensure that they fully meet the production requirements and eliminate the risk of unqualified raw materials.

 

Production management with traceability throughout the process

MTSCO's welded pipes are mainly formed by rolling (RBE) and bending, using PAW+GTAW automatic welding process to ensure full weld formation and stable quality. We have upgraded the technology based on traditional processes, especially for large-diameter thick-walled welded pipes. Problems such as out-of-round welds have been optimized. At the same time, a 12-meter-long annealing furnace is used for solid solution treatment to make the annealing effect more uniform and thorough. The production process is supervised by experienced engineers and quality inspectors throughout the process. Each process is recorded and photographed for archiving, and the whole process is traceable in combination with the process flow card.

 

100% quality inspection before leaving the factory

Before leaving the factory, MTSCO conducts a comprehensive quality inspection on each welded pipe, including basic inspections such as appearance, size, quantity, PMI, as well as mechanical property testing, hardness testing, X-ray flaw detection, ultrasonic testing (UT), eddy current testing (ET), water pressure testing, etc. The maximum supported water pressure test is an outer diameter of 630mm, and the weld part is 100% X-ray non-destructive testing. We also support the verification of third-party testing agencies such as SGS, TUV, BV, etc. to ensure that each batch of products is of reliable quality and meets the standards.

 

Product Packaging:

Product

Packaging

LCL PIPE

Plywood crate + protective pipe caps on both ends

FCL PIPE

Woven bag + protective pipe caps on both ends

LCL/FCL TUBE

Plywood crate + individual plastic bag wrapping + end caps on both sides


LCL/FCL Flange

Plywood case + sealing face protector cap + plastic bubble wrap

LCL/FCL Flange

EPAL pallet + sealing face protector cap


LCL Fittings

Plywood case + inner plastic bag packaging / vacuum-sealed packaging

LCL Fittings

Packed in plywood case with inner plastic bag or vacuum-sealed packaging; for sizes above 12 inches, packed on pallet with plastic film wrapping.

Low pressure / high pressure fittings

Carton box + plywood case

Welded coil tube

Iron Shaft

Welded / seamless coil tube

Wooden spool

Welded coil tube

Iron-wooden spool

Seamless coils (small quantity)

Plastic shaft

 mtsco welded tube (25).jpg

 

 


Manufacturing Experience

Plant Area

Max Diameter of Welded Pipe

Annealing Furnace Length

What Grades Can We Provide?

Nickel Alloy
NI-MO: N10001,N10665,N10675...
NI-CR-MO: N10276,N06022,N06035,N06455,N06002...
NI-CR-MO-CU: N06030,N06200,N08031,N08825,N08020...
NICR-MO-W: N06230...
NICKEL: N02200,N02201...
NI-CU: N04400,N05500...
NI-CR-FE: N06600,N06601,N06690,N08800,N08810,N08811...
NI-CR-MO-NB: N06625,N07718...

Austenitic
304/L/H/N, 316/L/H/N/Ti, 321/H, 309/H, 310S, 347/H, 317/L, 904L...

Duplex Steel
31803, 32205, 32750, 32760...

Cobalt Alloy
Alloy 188/ UNS R30188, Alloy L-605/ UNS R30605, Alloy S-816, Alloy 6B, UMCo50, FSX-414, MP-159...

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